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The Metal Micro-gravure Coating Anilox Roller is a cutting-edge industrial component engineered to redefine precision and reliability in packaging printing and high-precision coating applications. Crafted from premium base materials like special steel and copper, this anilox roller undergoes advanced precision cold forming, ensuring exceptional mechanical accuracy and smooth mesh cells that deliver consistent performance across demanding production cycles. Whether integrated into carton water-based ink printing machines, flexographic printing machines, laminating machines, or precision coating equipment, this roller stands out as a core component for businesses seeking to enhance productivity, reduce waste, and achieve superior print/coating quality. Its versatile design, customizable configurations, and robust construction make it a top choice for industries requiring high repeatability and long-term durability.
Built with precision cold forming technology, the Metal Micro-gravure Coating Anilox Roller boasts industry-leading runout (0.015～0.03 mm) and cylindricity (0.01～0.02 mm) specifications. This ensures minimal vibration during operation, uniform ink/coating transfer, and sharp, consistent results—critical for high-precision applications where even minute deviations can compromise product quality. The G2.5 dynamic balance quality grade further enhances stability, reducing machine wear and extending the lifespan of both the roller and associated equipment.
Flexibility is at the heart of this anilox roller’s design. It offers a wide range of mesh hole shapes, including hexagonal, square, diamond, frustum-shaped concave and convex dots, diagonal patterns, and fully customized designs tailored to specific application needs. With mesh hole arrangement angles covering 60°, 30°, 45°, and diagonal 45～89°, it adapts seamlessly to diverse printing and coating requirements, ensuring optimal ink/coating retention and release.
The roller features a high-quality chrome plating (conventional 0.6) surface treatment that enhances wear resistance, corrosion resistance, and overall durability. This protective layer shields the roller from harsh inks, coatings, and operating environments, extending its service life and reducing maintenance frequency. Combined with premium base materials, this design ensures consistent performance over thousands of production cycles, delivering excellent return on investment.
Designed to integrate with a wide range of industrial equipment, the Metal Micro-gravure Coating Anilox Roller is compatible with carton water-based ink printing machines, various flexographic printing machines, laminating machines, and precision coating machines. Its versatility makes it suitable for both packaging printing and high-precision coating industries, eliminating the need for multiple specialized rollers and simplifying production line setup.
Parameter | Details |
Roller Surface Effective Engraving Diameter | φ50～400 mm |
Roller Surface Effective Engraving Length | L100～4500 mm |
Engraving Line Count | 8～300 L/in (3～118 L/cm) |
Mesh Hole Shape | Hexagonal, square, diamond, frustum-shaped concave and convex dots, diagonal pattern, and other customized designs |
Mesh Hole Arrangement Angle | 60°, 30°, 45°, and diagonal 45～89° |
Runout | 0.015～0.03 mm |
Cylindricity | 0.01～0.02 mm |
Dynamic Balance Quality Grade | G2.5 |
Surface Treatment | Chrome plating (conventional 0.6) |
Base Material | Special steel, copper, etc. |
The production process begins with the careful selection of high-grade special steel and copper, chosen for their mechanical strength, ductility, and compatibility with industrial applications. These materials undergo precision cold forming—a state-of-the-art technique that ensures tight dimensional tolerances, uniform material structure, and smooth surface finish. This step is critical to achieving the roller’s exceptional mechanical accuracy and laying the foundation for reliable performance.
After forming, the roller undergoes advanced engraving using specialized equipment to create precise, consistent mesh cells. The engraving process is computer-controlled to ensure uniform line count, mesh shape, and arrangement angle, meeting the exact specifications of each application. Whether producing standard or custom mesh configurations, this technology guarantees that every cell delivers optimal ink/coating transfer and release.
To enhance durability and performance, the engraved roller undergoes a rigorous chrome plating process. The conventional 0.6 chrome layer is applied using industry-leading techniques to ensure uniform thickness, adhesion, and surface smoothness. This layer not only protects the roller from wear and corrosion but also optimizes ink/coating flow, reducing friction and improving overall efficiency.
Every Metal Micro-gravure Coating Anilox Roller undergoes comprehensive quality testing before leaving the factory. Inspections include runout measurement, cylindricity checks, dynamic balance testing, and surface finish analysis, ensuring all parameters meet or exceed industry standards. This strict quality control process guarantees that each roller delivers consistent, reliable performance in real-world applications.
Packaging Printing Industry: Ideal for carton water-based ink printing, flexographic printing of labels, envelopes, forms, and handbags, as well as laminating applications requiring precise ink transfer.
High-Precision Coating Industry: Perfect for coating processes in optical film, release film, lithium battery separator, aluminum foil, paper coating, and glazing applications, where uniform coating thickness is critical.
Carton water-based ink printing machines
Various flexographic printing machines
Laminating machines
Precision coating machines
Ready to elevate your production efficiency and product quality with the Metal Micro-gravure Coating Anilox Roller? Whether you need a standard configuration or a custom-designed solution, our team is here to support your needs. Inquire Now to get a personalized quote, technical specifications tailored to your application, or answers to any questions you may have. For immediate ordering, simply Add to Basket and experience the reliability and precision of this industry-leading anilox roller. Join countless businesses trust in our high-quality industrial components—your success starts with the right tools!
